Showing posts with label mines. Show all posts
Showing posts with label mines. Show all posts

MY SILVER GLITTERS MORE THAN A GOLD - ASK FOR ZINC

While travelling from “Ask for Zinc - A to Zinc in our Lives”, there also falls one letter 'S', denoting Silver. A market that is dominated majorly by imports in India with Hindustan Zinc as the only primary Silver producer in India with over 95% market share in production.
Who knew, the lines that we see on the rear windscreen of cars, which are used for defrosting and defogging, are made from Silver. Surprisingly, in the United States, an alloy can only be called Silver if it has at least 90% Pure Silver.  Who knew that Silver has its origin from a Sanskrit word, later derived from Latin  ARGUNAS, meaning Shining.
Globally, the highest usage of Silver is Industrial Fabrication (51%), followed by Coins and Bars (25%), Jewellery (19%) and Silverware (5%). In India, the highest usage of Silver is Coins and Bars (37%), followed by Jewellery (30%), Silverware (17%) and Industrial Fabrication (16%).
Used in conjunction with almost every common industry, Silver makes itself practically indispensable.
Hindustan Zinc is aiming to produce 1000 tonnes of Silver from current level of about 500 tonnes annually. The company proposes to capture 10% of the Silver consumption market in India from the current level of just about 5%.

HISTORY SAYS IT ALL…
Silver is derived from the Anglo-Saxon word for Silver, 'Siolfor,' which itself comes from ancient Germanic 'Silabar'. Silver's chemical symbol (Ag) is an abbreviation of the Latin word for Silver, 'Argentum'. The Latin word originates from Argunas, a Sanskrit word meaning shining.
One of the most precious ancient metals to have roots in Zinc, Silver is believed to be discovered around 5000 BC. While Silver objects have been found dating back before 4000 BC, mankind learned to separate Silver from Lead in 3000 BC. Around 700 B.C. early Mediterranean civilizations were using the brilliant white metal as currency.
Gold was considered to be the skin of the ancient Egyptian gods, but their bones were thought to be of Silver. In ancient Egypt, Silver was considered much more valuable than Gold. It was rare in existence and on the list of valuables. Items of Silver were listed above those of Gold during the Old Kingdom.
The mining of Silver began between 5,000 and 6,000 years ago in Anatolia, or what is now Turkey. One of the first five metals to be discovered by the mankind. Over the next several centuries, the epicentre of Silver mining shifted from Greece to Spain to Germany to Eastern Europe.

PARKES PROCESS - EXTRACTION OF SILVER FROM ZINC
There have been many ways of extraction of Silver through smelting process.  One of them has been the Parkes Process, a pyro metallurgical industrial process for removing Silver from Lead during the production of bullion. It is an example of liquid-liquid extraction.
Parkes process (patented in 1850), involves adding Zinc to Lead and melting the two together. When stirred, the molten Zinc reacts and forms compounds with any Silver and Gold present in the Lead. These Zinc compounds are lighter than the Lead and, on cooling, form a crust that can be readily removed.
The process takes advantage of two liquid-state properties of Zinc - the First is that Zinc is immiscible with Lead and the Second that Silver is 3000 times more soluble in Zinc than it is in Lead.
When Zinc is added to liquid Lead that contains Silver as a contaminant, the Silver preferentially migrates into the Zinc. Since Zinc is immiscible in Lead, it remains in a separate layer and is easily removed. The Zinc-Silver solution is then heated until the Zinc vaporizes, leaving nearly pure Silver. If Gold is present in the liquid Lead, it can also be removed and isolated by the same process.

SILVER ELECTROPLATING -
A CHANGE IN ERA
Silver's industrial role is much more than that of Gold and it is for this reason that a shortage of Silver has always had higher negative implications than there would be if there was a shortage of Gold.
Silver has the highest electrical conductivity amongst all the metals, which is why it is used as an alloyed form for electrical contacts. Satellites, lasers, high-tech weaponry, robotics, telecommunications, all need Silver. Conductors, contracts, switches and fuses need Silver too because of its non-corroding or non-overheating properties.
Engine bearings rely on Silver. The strongest bearing is made from steel and is electroplated with Silver. Silver's high melting point allows it to withstand the high temperature of engines and Silver's lubricant-like features help reduce friction between a ball bearing and its housing. Due to Silver's ability to absorb oxygen, it is being researched as a possible substitute for platinum to catalyse oxidation of matter collected in diesel engine filters. The other industrial applications of Silver electroplating include use in electrical parts and components like Copper connectors and Brass connectors.

SOLAR PANELS - THE POWER OF SUN, BROUGHT TO YOU BY SILVER
If we add the amount of Solar Energy that is absorbed by the Earth's atmosphere, land and oceans every year, we end up with approximately 3,850,000 EJ (exajoules or 10^18 joules). To put it in more understandable terms, this amount of energy is equivalent to  :  2.7 million earthquakes of the same size as the Tohoku earthquake in Japan (2011) - 40,000 times the total energy consumption in the United States - 8,000 times the total consumption in the whole world -  40% of the energy that is required to heat the entire volume of water we have on Earth by 1°Celsius. Every square meter of our planet receives around 1,366 watts of direct Solar radiation.
In America, one solar panel system is installed every four minutes. NASA is currently working on a Solar-powered aircraft.
Silver is a unique metal. It has the highest electrical and thermal conductivity of all metals, and it's the most reflective. These physical properties make Silver a highly valued industrial metal, especially when used in Solar cells.
Industry estimates that 40 tonnes of Silver is required to produce panels that would generate 1 GW of Solar Power. With this industry (solar) virtually non-existent 10 years ago, Silver demand in the Solar industry is growing at a fast clip as an alternate form of Energy source in India.
Silver is a primary ingredient in photovoltaic cells, and 90% of crystalline Silicon photovoltaic cells use Silver paste. When sunlight hits the silicon cell it generates electrons. The Silver used in the cell works as a conductor to collect these electrons in order to form a useful electric current. The Silver then transports the electricity out of the cell so it can be used. Further, the conductive nature of Silver enhances the reflection of the sunlight to improve the Energy that is collected. Therefore, if it wasn't for Silver, Solar wouldn't be as efficient in turning sunlight into Energy.
India is currently 100% importer of Solar parts where Silver is used, the major countries from where it is being imported are China and Japan. Taking forward the vision of our Prime Minister to produce 50 GW of Solar Energy, and producing Solar parts, Indian consumption of Silver will be all set to increase by about 2000 tonnes. This would also create large ancillary industries and ample employment opportunities.
California is home to the largest Solar Power Plant in the world, located in the Mojave Desert. It spans 1,000 acres. California also dominates the Solar Power market, with a market share of 44% in 2015. California, Arizona, and North Carolina are the top three US states for Solar power, based on the amount of cumulative Solar electric capacity installed. There are now nine states in the U.S. where 100% of new electrical energy comes from Solar Power.
As it turns out, Solar Energy wouldn't work the same way if it wasn't for Silver.

HEALTH - SILVER GLITTERS IN MY MEDICINE
Hippocrates, "The Father of Medicine", knew of Silver's healing and anti-disease properties. In World War I, before the widespread use of antibiotics, it was imperative on the battlefield. Silver foil was wrapped around wounds to help them heal.
Silver, a germicidal, kills bacteria and other lower organisms. Silver ions act as a catalyst by absorbing oxygen, which kills bacteria by interfering with their respiration. This antibiotic property, along with its non-toxicity, has given Silver an essential role in medicine for thousands of years.
In medicine, Silver is incorporated into wound dressings to treat external infections and also used as an antibiotic coating in medical devices. It is also used in some medical applications, such as urinary catheters (where tentative evidence indicates it reduces catheter-related urinary tract infections) and in endotracheal breathing tubes (where evidence suggests it reduces ventilator-associated pneumonia). The Silver ion (Ag+) is bio-active and in sufficient concentration readily kills bacteria in vitro. Silver is also used in other medical instruments and is a key part of the technology behind X-rays. It has also been used in eye drops and in dental hygiene to cure and prevent infection. Silver Sulfadiazine is especially useful for burn victims because it kills bacteria while also allowing the skin to regrow. Silver ion treatments can heal bone infections and allow regeneration of damaged tissue.
Today, the presence of antibiotic-resistant superbugs increases the demand for Silver in hospitals. Small amounts of Silver can coat hospital surfaces and medical equipment to prevent the spread of pathogens.
Silver and Silver nanoparticles are also used as an antimicrobial in a variety of industrial, healthcare, and domestic applications.

FORECAST - THE SILVER INSTITUTE
As per Indian Minerals Yearbook, published by Indian Bureau of Mines, India is the biggest importer and largest consumer of Silver in the world. Considering the current pattern of utilisation of Silver in the country and the anticipated increase in the GDP, the future demand for Silver is likely to exceed 6,000 tonnes per annum by 2017 as per the report of the Working Group on Mineral Exploration and Development (Other than Coal & Lignite) for the XII Five Year Plan (2012-2017). There is a need for intensifying the exploration for identification of more Silver bearing resources from which Silver is recovered as a by-product.
Silver growth is only likely to increase in India in the coming years since India is growing very aggressively in the areas of Make in India, Digital India and Solar Energy. As compared to the world, India has been slow towards utilization of silver for industrial usage with mere 16%, as compared to global usage of 51%. Though we are growing in terms of utilization of Silver in jewelry and Silver-ware, the real boost will come with Digital India and development of domestic solar energy market where Silver will be used.

WORLD MUSIC FESTIVAL AT UDAIPUR

A press conference on the Udaipur World Music Festival was organized on 12th February, 2016 at Hindustan Zinc office, who was also the largest sponsor of the World Music Festival. World Music Festival happened for the first time in India. It brought together internationally renowned musicians and artists of more than 17 countries, including India in Udaipur. The 2-day World Music Festival began on 13th February, 2016.
Chief Executive Officer of Hindustan Zinc, Mr. Sunil Duggal spoke about the need of such festivals towards promoting Indian culture and heritage as well promotion of international music in India. This would also be successful towards inviting tourism from across the world.
World music festival saw the performances of Symphony of Breath by Japan and India, Music of Saints of India, Strong Meditation by Tunisia, Instrumental Quintet by Serbia, Netherlands, India & Iran, Flamenco Music and Dance by Spain, African Beat Music by Ivory Coast, Rock Fusion Band by India, Omnem Terram by France & India, Fusion of Sufi & Gospel Music by India, Morroccan Saharian Soul by Morocco, and Afro Beat Venezuelan Cumbia by Venezuela, UK and Ghana.


The festival witnessed excellent footfalls with more than 25,000 people visiting the festival in two days alone. The event was held at 3 different places – Jagmandir Island Palace, Fateh Sagar Pal and Railway institute ground. 

HINDUSTAN ZINC SET TO INVEST RS. 8000 CRORE BEGINNING GOLDEN JUBILEE

Hindustan Zinc that completes its 50 years of existence on 10th January 2016, is India’s only the world’s leading integrated zinc-lead-silver producer


As Hindustan Zinc, a Vedanta Group company in Zinc-Lead-Silver business celebrates its Golden Jubilee, completing 50 years of its existence; the company is all set for its next phase of expansion of its mining and smelting operations with an investment of Rs.8000 crore.

Hindustan Zinc is looking to expand its all operations in a time-frame of 3-5 years, taking current ore production levels of 9.36 MTPA to 14.00 MTPA and finished metal production levels from 0.85 MTPA to 1.10 MTPA.

The Company has its mines located in Agucha, Sindesar Khurd, Zawar, Rajpura Dariba, and Kayad, all in Rajasthan.  The smelters are located in Dariba, Chanderiya and Debari, also in Rajasthan. 

Hindustan Zinc which was formed under an Act of Parliament on 10th January 1966 is India’s only and the world’s leading integrated zinc-lead-silver producing company.

Anil Agarwal, the Chairman of Vedanta Group, has expressed his happiness towards providing zinc sufficiency to India. “When we acquired Hindustan Zinc as part of Government disinvestment program in 2002, our focus was to make India self-sufficient in zinc. We are very proud that by adopting latest environment friendly technology, large investment in capacity expansions and continuous exploration, Hindustan Zinc is able to increase the production five-fold and yet have reserves for another 30 years”, he said.

The turning point came when in the year 2002, under the disinvestment program by the government, Hindustan Zinc was acquired by Sterlite. Since then, the company has grown multi-fold. The metal production capacity is 1 million tonne in the year today from about 200,000 tonne in 2002. The mine production capacity has also increased to 10.25 million tonne today from 3.45 million tonne in 2002.

The reserves and resources, which were 143.7 million tonnes in the year 2002 today stand at 375.1 million tonne after consuming reserves for about 14 years. The philosophy of the company on exploration has been to add equal reserve for every tonne of ore mined.

The investment of Rs. 12,000 crore in the past years have brought many changes in not just asset optimization but also building new facilities into the business to give value to the shareholders.  At the time of disinvestment, Hindustan Zinc did not have captive power generation or wind energy farms. Today the company produces 474 MW of captive thermal power and 274 MW of wind energy.

The turnover of the company has also seen a turn-around, from mere Rs. 1,200 crore in the year 2002 to more than Rs. 14,500 crore in the year 2014-15. The profit too has jumped from just Rs. 68 crore in the year 2002 to Rs. 8,178 crore in the year 2014-15.

The contribution to the exchequer has also seen significant change, which increased from Rs. 364 crore in the year 2002 to more than Rs. 5,000 crore in 2014-15.

“Though the zinc mining in India dates back to over 2500 years old, and the retorts of ancient mining can still be seen at Zawar, about 45 km from Udaipur; the zinc as a metal has been not much known or utilized in India. We are still exploring the new areas where zinc could add value to consumers and also add in the GDP of the country. We are exploring the possibilities of galvanizing of car bodies and structures to increase their life-span accordingly”, said Sunil Duggal, the Chief Executive Officer of Hindustan Zinc.

Hindustan Zinc is also looking to set-up a new Fertilizer Plant with a capacity to manufacture 0.5 MTPA of Di-Ammonium Phosphate in Debari in district Udaipur with an estimated investment of Rs. 1350 crores.

As the company celebrates its Golden Jubilee year, it is all set to invest another Rs. 8000 crore in the coming 3-5 years on expansions of its mines and smelting operations.


GOLDEN JUBILEE OF HINDUSTAN ZINC - 50 GLORIOUS YEARS OF BEING ZINC OF INDIA

The story of Hindustan Zinc that celebrates its Golden Jubilee, from the days of PSU, to post disinvestment, a Vedanta Group company. A journey of a company that is the world’s leading integrated zinc producer today...

Zinc mining is not new in India. The traces of zinc mining in India can be seen at Zawar, about 40 kms from the city of lakes, Udaipur in Rajasthan. Zawarmala mine at Zawar is an ancient mine which as per the radio carbon dating is over 2500 years old. The ancient retorts can still be seen while going towards the Zawar mines. The history of Zinc-Lead production in India goes back to its roots in 1942 when a small Lead smelting pilot plant was set-up at Tundoo, near Dhanbad in Bihar.

In 1944 the Metal Corporation of India was formed and all the assets of the company were transferred to MCI. In 1945 Government of India surrendered the mining rights over Zawar to Mewar Durbar and in the same year Metal Corporation of India obtained the prospecting license for 2 years, and later got mining lease in 1950.

In 1960 Metal Corporation of India obtained license for production of 9,000 tonnes per annum of Lead and 540,000ozs of silver. In 1965 the Government of India proposed nationalization of Zinc-Lead mining and smelting, and an MCI was nationalized by an Act of Parliament.

It was 10th January 1966, a new era began, when Hindustan Zinc Limited was incorporated in Rajasthan and in the same year, foundation of Debari Smelter was also laid down, with a modest target of 18,000 tonnes per annum of Zinc. In 1972, 1st expansion programme of Hindustan Zinc launched to increase the capacity at Debari smelter.  Simultaneously Balaria mine at Zawar was also put on course to develop to meet the increasing requirement of zinc concentrate.
Year 1976, was a historical day when Hindustan Zinc posted a profit of Rs. 10 crore. In 1976 only, to give impetus to research and development, Hindustan Zinc established its Central Research & Development Laboratory (CRDL), and from this day, metal recoveries and optimization of waste became a priority.
In 1978, Vizag Smelter got commissioned and Zinc production started through imported concentrate. The year also saw commissioning of Balaria mine at Zawar. In 1978, the Agnigundla Lead mine was taken over from Hindustan Copper Limited with a production capacity of 300Tpd Lead – Zinc ore. This mine was closed in year 2002 because of unviable operation.

History was about to be unveiled for India when in 1979 origin of Rampura Agucha mine was traced. Hindustan Zinc acquired the mining rights of Rampura Agucha mine and in 1980 1st exploration hole at Rampura Agucha was performed. The feasibility report came in about 20 months and suggested development of 3000 tonnes of mining per day. Zinc-Lead mining in India was all set to make a mark in international market.

Sargipali Lead mine in Sundergarh district of Odisha was commissioned in the year 1983 with the production capacity of 500 tonnes per day Lead ore. Later on, it was closed in the year 2001 because of the exhaustion of the reserves. This also brought a challenge to expand the capacities of Zinc-Lead smelting operations. Meanwhile in 1984 Rajpura Dariba mine was also commissioned. 1989 was a historical year when production from Rampura Agucha was commissioned.

In 1991 Hindustan Zinc commissioned out its first blast furnace based on Pyro-Smelting Technology at Chanderiya. To match the growing demand of Zinc-Lead in India, Hindustan Zinc, in the year 1994, carried out the Pillar Blast at Mochia mine in Zawar.  The meticulously planned blast was one of the rare incidents not only for India but for the entire Asia.  8 major blasts were done during the span of 1986-2004 and the biggest blast was executed on 13th June 1994 that resulted in generation of 550,000 tonnes of ore.
It was also decided to develop Sindesar Khurd deposits, in the year 1997. In the same year a Zinc Smelter with a capacity of 60,000 to 100,000 tonnes was also planned. Mining probabilities at Ajmer district were also explored in the same year. History was again made in the year 1999 when Hindustan Zinc became a ‘debt free company’.

The journey from 1966 to 1999 has been a journey that laid the foundation of mechanised Zinc-Lead mining and smelting in India. But the world was moving ahead in production and capacities and it was time for the government to look for disinvestment in public sector units which had potential to grow further but were lacking due to funds and resources.

It was 10th April 2002 – a landmark decision privatized Hindustan Zinc and Sterlite Group was declared successful bidder for acquiring 26% equity in Hindustan Zinc. The result was evident, in the year 2003, Hindustan Zinc registered 113.58% growth in its profit. The journey for making Hindustan Zinc a world class asset had begun. In the year 2004, 35,000 tonnes of Zinc de-bottlenecking was completed at Chanderiya Smelting Complex.

Year 2005 was coming out to be an year of expansions and commissions. The year saw commissioning of Hydro-I Zinc Smelter at Chanderiya Smelting Complex with a production capacity of 170,000 tonnes per annum. Two captive power plants of 77 MW each were also commissioned during the same year and in the same year Rampura Agucha Mine was expanded from 2.30 Million tonnes per annum to 3.75 million tonnes per annum.

This expansion made Hindustan Zinc the world’s 3rd largest integrated zinc producer. An achievement that made the entire world look at India as the new leader in zinc production. To address the growing need for Lead in India, in the year 2006, the Company commissioned a 50,000 tonnes per annum Ausmelt Lead Smelter at Chanderiya Smelting Complex.

In the year 2007, Sindesar Khurd Mine began production with an initial capacity of 0.3 million tonne per annum. Another landmark decision surprised the world when Hindustan Zinc entered into green energy by commissioning 38.4 MW of Wind Energy Farms in Gujarat.

The production of zinc was all set to improve further when in the year 2008 Hindustan Zinc commissioned Hydro-II, and made a world record by commissioning a smelter in flat 20 months. Simultaneously Company also commissioned an 80 MW of captive power generation unit at Chanderiya. In the same year another 50,4 MW of wind energy farms were commissioned in Gujarat.

Year 2009 again became a historical year for expansions. Rampura Agucha mine this year got expanded to 5.00 million tonnes per annum from 3.75 million tonne capacity. Debottlenecking at Chanderiya and Debari increased metal production capacity by 88,000 tonnes per annum. The year also increased Company’s thermal power generation capacity for captive use by commissioning of 80 MW Captive Power Plant at Zawar. Wind energy farms get another commissioning with 34.4 MW, taking the total capacity to 123.2 MW. The year 2009 made Hindustan Zinc the World’s 2nd Largest Integrated Zinc Producer.

The growing international demand for Zinc-Lead made Hindustan Zinc successfully complete another expansion phase. In the year 2010 the Company further expanded its mining capacity to 6.00 Million tonnes per annum at Rampura Agucha from 5.00 Million tonnes. With this the mining capacities of Hindustan Zinc increased to 8.40 million tonnes per annum.


With growing mining activity it was necessary to also increase the smelting capacities. Hydro-III with 210,000 tonnes per annum was commission at Rajpura Dariba. With this the metal production capacity increased to 964,000 tonnes per annum, which included 879,000 of zinc and 85,000 of lead.
2010 was the was the year when Hindustan Zinc became a world leader, the world’s largest Integrated Zinc Producing company, a strategic and landmark position for India. The company carried out a first ever intensive Heliborne Survey in 2010.

In the year 2011, 2.00Mtpa capacity silver-rich Sindesar Khurd mine got commissioned, bringing a new ray of hope in Silver production and underground mining technology in India. To give support to Dariba Zinc Smelter, the company commissioned 160 MW of thermal power units. Wind energy was also increased by 48.7 MW. To give further focus to Lead production, Hindustan Zinc commission 100,000 tonnes per annum Lead Smelter at Dariba, increasing the Lead production capacity to 185,000 tonnes per annum. 

The wind energy got a further boost by commission of 101.6 MW wind farms and now the project included states of Rajasthan, Maharashtra, Tamil Nadu, and Karnataka besides Gujarat, taking the wind power generation capacity to about 273.5 MW. With growing need for underground mining at Rampura Agucha, in the Year 2012, the company started developing underground mining work at Rampura Agucha and simultaneously green-field Kayar mine.

In the year 2013 the production of developmental ore from Rampura Agucha underground mine and Kayad underground mine started. The company also initiated the expansion work at other mines.Recently Hindustan Zinc has signed MoU with the Rajasthan Government under the Resurgent Rajasthan to invest Rs 8,357 crore in the next 3-5 years towards expansion of its mines and smelting capacities.


The target is set for the future to increase mine production to 12.80 million tonne from the current level of 9.09 million tonne per annum, and finished metal production to 1.028 million tonne from current level of 0.85 million tonne per annum.

14,000 people work in Hindustan Zinc today which has about 20% female employees (in fresh intake). The focus is on state-of-the-art environment friendly technology, a strong vendor-supplier base, and a strong foot in Indian Zinc-Lead market with over 80% domestic market share. Sustainability and care for the community is on utmost priority. Speak to the people who have worked in the past or working at present for the Company, and they would instantly say, ‘they own the company’.




HINDUSTAN ZINC'S SINDESAR KHURD MINE CONFERRED "ENERGY EFFICIENT UNIT" BY CII


Hindustan Zinc’s Sindesar Khurd Unit has been conferred an “Energy Efficient Unit” by Confederation of Indian Industry (CII)  in recently concluded  national competition for Excellence in Energy Management held on 29th & 30th October, 2014 at HICC, Hyderabad.  There were 97 companies from various sectors i.e. automotive, hospitality, cement, power who participated in this prestigious competition.


On behalf of SK Mine, the award was received by Mr. Joydeep Chandra - GM (OD ), Mr. Rajendra Kumar - Head Elect & Energy Manager and Mr. Ashok Kumar Jain - Mechanical Maintenance. 

National Geoscience Award 2010 to Hindustan Zinc's Mr. Narendra Kavdia

It was another day of Award for Hindustan Zinc. Mr. Narendra Kumar Kavdia, General Manager – Exploration has been conferred with the prestigious National Geoscience Award 2010 in recognition of his outstanding contribution in the field of mineral discovery. The innovative exploration strategy using intuitive field, drill core and in-mine observations over a GIS platform has led to significant lead-zinc resource additions rendering India in the first four countries on the lead-zinc map of the world. Mr. Kavadia received the award from Smt. Meira Kumar, Hon’ble Speaker of Lok Sabha in an Award Presentation Ceremony held on 16th February 2012 at Vigyan Bhawan, New Delhi. Shri Dinsha J. Patel, Hon'ble Minister of State, Mines (independent Charge) presided over the function.